Refrigerants

The Invisible Heroes (and Villains) of Modern Life

We rarely think about them. They hide inside copper coils, sealed away behind steel panels. Yet refrigerants are the silent circulatory system of civilisation.

They keep your vaccines cold. They preserve your dinner. They cool the data centres running the AI that wrote this sentence.

But here is the uncomfortable truth: we have spent 100 years inventing, discarding, and reinventing refrigerants —often trading one environmental disaster for another.

Let’s look at where we started, where we went wrong, and where we are finally heading.

❄️ Generation One: Anything That Worked

The early days were wild.

Refrigerators in the 1920s used sulphur dioxide, methyl chloride, and ammonia. They worked beautifully. They also killed people. If a coil leaked in a kitchen, the occupants simply… didn’t wake up.

Safety was an afterthought. The goal was simply cold.

💨 Generation Two: The CFC Era

In 1928, Thomas Midgley Jr. famously demonstrated a new “miracle” compound by inhaling it and blowing out a candle. That compound was Freon (CFC-12).

It was non-toxic. It was non-flammable. It was stable.

Too stable.

By the 1970s, scientists realised these miracle molecules were drifting into the stratosphere and eating the ozone layer. A single chlorine atom could destroy 100,000 ozone molecules before retiring.

The Montreal Protocol (1987) banned CFCs. It is arguably the most successful environmental treaty in human history. The ozone hole is healing.

But we merely switched problems.

🔥 Generation Three: The HFC Compromise

We replaced CFCs with HFCs (R404A, R134a, R410A). Zero ozone depletion. Problem solved?

Not quite.

These refrigerants are potent greenhouse gases. R404A has a Global Warming Potential of 3,922. One kilogram is equivalent to burning three tonnes of coal.

We accidentally swapped a hole in the sky for a hotter planet.

🌱 Generation Four: The Age of Choices

Today, we are entering a new era. But there is no single “perfect” refrigerant. Instead, we face trade-offs.

Natural refrigerants are making a comeback:

Ammonia (R717) : Incredibly efficient, zero GWP. Toxic and flammable. Requires machine rooms and strict safety codes.

CO₂ (R744) : Non-toxic, non-flammable, dirt cheap. Requires extremely high pressures. Excellent in cold climates; struggles in heatwaves.

Propane (R290) : Fantastic thermodynamic performance. Very low GWP. Highly flammable. Charge limits restrict its use in large systems.

Synthetic HFOs (R1234yf, R1234ze) represent a different path:

Ultra-low GWP (typically <10).

Chemically engineered to break down in days, not decades.

Mildly flammable (A2L classification).

Require new safety standards and technician training.

🛠️ What This Means for You

If you own equipment:

Older systems running R22, R404A, or R134a are facing phase-downs, price spikes, and eventual bans. Retrofitting is sometimes possible, but new equipment designed for low-GWP refrigerants is increasingly the smarter financial decision.

If you work in the industry:

The A2L era is here. Flammability is no longer a niche concern for ammonia plants. It is entering supermarket freezer aisles and domestic air conditioners. Training, leak detection, and risk assessment are no longer optional extras.

If you care about the planet:

Direct emissions (refrigerant leaks) often dwarf indirect emissions (electricity consumption) over a system’s lifetime. A small leak of high-GWP gas can undo years of energy efficiency gains. Containment matters as much as chemistry.

The Bottom Line

There is no magic molecule.

Every refrigerant is a compromise between safety, efficiency, cost, and environmental impact. The CFCs were safe for humans but deadly for the planet. The HFCs fixed ozone but accelerated warming. The HFOs solve warming but introduce flammability.

The future is not about finding the perfect refrigerant. It is about using the right tool for the job, designing systems that leak less, and finally acknowledging that what we pump into pipes has consequences far beyond the evaporator.

Refrigerants keep the world cold.

But we need to keep them in check.